Olive
oil is one of the few oils that can be eaten in its natural
state.
Olive oils are rated on their level of acidity
and sold as different grades. As the acidity levels get
higher, the less aromatic the oil will be.
Extra
Virgin Olive Oil is obtained from the very first pressing
with and acidity level of less than 1%.
Virgin Olive
Oil is obtained from the second pressing and the acidity
level ranges between 1 - 3 %.
Pure Olive Oil is
a blend of refined olive oil with small amounts of Extra
Virgin and Virgin oil added for flavour.
Light, Lite
or Lighter Taste Olive Oil is a reference to its colour
and flavour, not calorie component. All olive oils have the
same amount of calories from fat.
There are four main
steps involved in the making of olive oil:
- Harvesting
- Storage
- Extracting
- Packing
Step 1 - HarvestingThere
are a number of different harvesting techniques used,
including:
Harvest after natural fall: In the
past, olives have been harvested by hand after falling on to
the ground. This is a very labour intensive harvesting
process. Development of this technique has led to plastic nets
being spread under the trees and the fruit allowed to fall on
to the nets naturally . To minimise deterioration of the oil,
the olives should not be left on the nets for more than 15
days
Harvest from tree by hand: Olives are
picked from the trees by hand. This method yields the best
quality of fruit and oil, and results in minimum injury to the
tree.
Harvest by beating trees: Olives are
collected by beating the branches of the trees with long
poles. This can be a costly method.
Harvest by
shakers: Olives are mechanically harvested. This method is
used mainly with olives in the Mediterranean countries of
Portugal, Spain, Italy and Greece.
Step 2 - StorageIdeally, the
extraction of oil should follow the harvesting of the olive
without delay. This is often impractical so the olives must be
stored for a period of time before processing.
During
storage, the oil may deteriorate in the olives due to
fermentation. An effective and relatively inexpensive way of
storing oil olives is to keep them in cool or refrigerated
rooms.
Step 3:
ExtractingThe main processing steps for olive
oil extraction are as follows:
Feeding: Fruit is put
into a bid feeding hopper attached to a moving belt and the
leaves are removed.
Washing: The fruit is washed to
remove any foreign materials
Crushing / Milling: The
first main step in the processing of the olives. Use of olive
crushing machines made of stainless steel and machines consist
of a large bowl in which 2 or 3 heavy wheels revolve, crushing
the olives.
Malaxation: This process facilitates the
separation of oil and water by using heated water to coalesce
small oil drops into larger ones. The result is olive
paste.
Separation of olive oil: The main
constituents of olive paste are olive oil, small pieces of
kernel, water and some debris of crushed olives. There are 3
main processes that may be applied for the separation of the
olive oil from the other constituents:
A. Pressure Process: This is the
traditional process used in olive oil production. The olive
paste is placed in folded cloths and put into a moving unit.
The moving unit is then placed under a hydraulic press
unit.
B. Centrifugation Process: This is a
relatively new process in which olive paste is diluted with
water. After centrifugation in a decanter, the olive paste
is separated into oil, oil cake and water.
C.
Combination Process: In this process, selective
filtration is combined with centrifugation to process the
olive oil. The selective filtration separates approximately
80% of oil from the olive paste. To obtain the remaining
oil, the olive paste is further moistened and undergoes
further malaxation and
centrifugation.
Step 4
-PackingAccording to the rules and regulations
set by the International Olive Oil Council (IOCC) in 1985, to
enter international trade, olive oil must be packed in
containers of certain kind and type such as:
· Tanks or
tankers or wooden barrels
· Metallic sealed drums, lined
with the proper type of varnish
· Tin plated cans or
plastic bottles
· Small and large glass bottles
The
packing of olive oil is important for the shelf life and
marketing of the
product.